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Laboratories

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Box Hill Institute Integrated Technology Hub

May 2013 ($26.1M)
Vic Australia

An educational building comprising 4 levels for a total GFA of 6000sqm. The project will include construction of the base building, integrated firtout, link structure, access road, and all external works (hardscape and softscape). The building will accommodate an occupancy of 584 persons, consisting of 70 staff and 514 students.

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Deakin University AFFRIC Buildings ‘nj’ and ‘nk’

May 2013 ($26.7M)
Vic Australia

The project comprises of two buildings; ones to be occupied by the Victorian Centre for Advanced Materials Manufacturing (VCAMM) the other by the CSIRO. Both buildings are PC2 capable. VCAMM will occupy the building known as ‘nj Building’. This building, when completed will deliver 2,771 sq/m Gross Floor Area (GFA) (not including mezzanine level plant areas) and includes:
A highly serviced space for the manufacture of carbon-fibre (CF)
A gas oxidation plant to treat oven and furnace waste to worlds best practice
An air-conditioned plant control room, rack room for control equipment and a ventilated power room to directly support the operation of equipment on the CF line
Specialised plant spaces and storage spaces to support the operation of the CF line, including a cooling water system
An Ultra High Purity (UHP) N2 storage facility, industrial grade compressed air and a fire separated room for the storage of precursor material
Air-conditioned office space for administration, meeting rooms, amenities and storage.
Storage for a laboratory and plant waste.
The VCAMM facility is the first carbon fibre pilot line operated by a university in the world an is a unique project. Consultation with stakeholders to ensure that all design parameters are well understood has been critical to the design development of this part of the project.

University of Ballarat Science and Engineering Precinct

November 2012 ($31.7M)
Vic Australia

Construction of a new facility for undergraduate and post graduate courses and research in occupational health and safety, Environmental Management, Mining Engineering, Metallurgy, Geology, Civil Engineering and Structures, Mechanical Engineering, Biomedical Sciences, Chemistry and Food Science and Technology as well as housing Administration and the Head of School.

Deakin University REACH

October 2012 ($40.0M)
Vic Australia

A 4 storey building of approximately 8000m2 of Educational, Office & Lecture Theatre facilities with central Atrium public realm space. Located at Deakin University’s Waurn Ponds Campus, the main focus of the $40M Reach building will be Undergraduate teaching of Allied Health sciences programmes.

CSL Limited 5000L Cell culture Facility

May 2012 ($26.1M)
Vic Australia

A greenfield project, the first to be delivered as part of the expansion of the existing Broadmeadows facility.

University of Canberra – Laboratory Project

January 2013 ($13.6M)
NSW – Australia

The project scope for the new laboratory facility at the University of Canberra includes the construction of a 4 storey building comprising:
- undercroft cycle/carparking space with potential Tutorial & Teaching facilities
- 1st floor – Mega Laboratory – a teaching laboratory with support facilities
- 2nd floor – Pharmaceutical Science & Pharma Laboratory – teaching laboratory with support facilities
- 3rd floor – Research laboratory with support facilities.
The facade to the building is dominated by vertical brick banding – the building has full/partial height vertically fixed metal fins to the east facade.
A heavy precast concrete wall wraps around 3 walls of the 2 teaching laboratory elements of the building leaving the fourth wall a transparent skin of glazing.

University of Sydney – Concord Clinical Education Centre

October 2012 ($8.8M)
NSW – Australia

The $8.7M project works which will be undertaken for the University of Sydney will be constructed in the live operational Concord Hospital Precinct.
The project works for this new facility designed by Suters Architects include the demolition of the existing building K26. On completion of the demolition, a new building will commence and comprise of 2 floors with office and teaching facilities, wet and dry laboratories and lecture theatres.
Some external works are included in the project scope and consist of landscaping and the re-diversion of existing services.

University of Sydney – Centre for Carbon Water and Food

July 2012 ($10.5M)
NSW – Australia

Due for completion in July 2012, the project involves the construction of a new 3-storey building containing offices, laboratories and meeting facilities. Project works include:
Level 1 – an initial preparation room, biogeochemistry laboratory, plant preparation laboratory, soil preparation, incubator room, store room, 2 cold rooms & 2 freezer rooms. This level also includes a dry laboratory, wet laboratory, analytical laboratories, image analysis & microscope room, plant physiology laboratory, balance room & bulk storage.
Level 2 – contains office space & amenities and a total of 32 academic offices are provided on the second level.
Level 3 – contains an accessible concrete roof, and an open roof area of 230 sq m. The western end of the building at level 3 would be used to provide general services such as amenities, staff kitchen, information technology services room & store room.

Charles Sturt University – National Wine and Grape Industry Centre

May 2012 ($7.2M)
NSW – Australia

The NWGIC is located on the grounds of Charles Sturt University’s Wagga Wagga Campus.
Designed by DesignInc Architecture, the project works include the part refurbishment and additions of two existing buildings and the construction of a new three-storey laboratory building (including roof plant-room area) to provide for additional research laboratory space, functional staff and education areas and a larger cellar door facility for CSU wines and cheeses.
The Services within the facility include: Level 1 – Cellar, Lounge Room, Wine Store, Office, Wet Areas; Level 2 – Shell Structure Only; Level 3 – Radiation Room, Office, Calibration Room, 4x PC2 Lab Rooms, Wet Areas, Cool-Room, Freezer Room; Level 4 – Plant Room & Attic Level.

Hunter Medical Research Institute

Apr 2012 ($70.0M)
Newcastle, NSW – Australia

Located within the Rankin Park campus adjacent to the John Hunter Hospital in Newcastle, the 16,000 m² building consists of two five-storey wings (east & west) of solid elements linked together by a two-storey elevated glass entry pod. The partnership development between Hunter Medical Research Institute, Hunter New England Health and The University of Newcastle represents a significant capital investment at the John Hunter Hospital Precinct and shall provide for 450 leading researchers under the one roof. The project consists of the following key features: PC2 laboratories, specific pathogen free zones, clinical trial support unit, animal holding areas (bio resource facility), outdoor semi enclosed recreation and barbeque area for the staff, workstations and generic open plan laboratories, lecture theatre and associated support staff offices and amenities. Construction of a three tiered open deck car-park for 250 vehicles is also part of the construction works to be undertaken.

Australian Red Cross Blood Service

December 2011 ($57.1M)
VIC – Australia

Fitout of an existing building for the purpose of blood processing, production, sampling and administration for the Australian Red Cross Blood Service. The facility is the Victorian and Tasmanian Principal Site (VTPS) of the ARCBS. The scope included all fitout and services, including the provision of all new plant and equipment to approximately 16,500m2 with a Basement, Ground Floor, First Floor and Second Floor.  Consisting of Offices, staff breakout and meeting rooms, Reception, Laboratories, warehousing, Cool & Freezer rooms, Plant areas and landscaping.

Elizabeth Macarthur Agricultural Biosecurity Upgrade Works

November 2011 ($43.0M)
NSW – Australia

The $56 million ($43.0M construction) upgrade of biosecurity facilities included the construction of a large new secure laboratory precinct. It will include high-containment certified PC2 and PC3 laboratories for virology, bacteriology, microbiology and molecular biology; refurbishment of existing animal and plant health laboratories, and an upgrade of electrical and safety systems.
Cockram Construction was engaged in an early tender involvement (ETI) process with NSW Public Works which essentially required us to provide feedback on documentation and potential design issues/risks. At this time we identified one of the key issues for the client was the programme and at tender time proposed a temporary PC2 certified laboratory structure to house researchers between moves so as not to disrupt their research. This in turn also cut 12 months off the practical completion date.

 

Sydney Institute of Marine Science

October 2011 ($10.0M)
NSW – Australia

Project works involved the refurbishment of a number of existing heritage buildings.  Some of the buildings were refurbished into PC2 laboratories including installation of temperature control rooms and a sea water reticulation system.
- Building 2 – AV system installation

- Building 11 – wet lab & temperature control room’s installation.

- Building 19 – demolition of most internal walls including asbestos removal, new mezzanine structure & roof framing,
new roofing, new walls & finishes through-out, new exterior deck, new internal stairs, new external
ramp & stairs, new rainwater plumbing system, solar panel hot water & general electrical services
upgrade.

- Building 21- New external deck access & AV refurbishment

- Building 22 – demolition & general refurbishment of PC2 labs

- Building 23 – demolition & general refurbishment of PC2 labs

The facility for SIMS is partnered with Macquarie University, University of New South Wales, University of Sydney and The University of Technology Sydney.

Centre for Advanced Imaging, University of Queensland

April 2013 ($32M)
Queensland – Australia

The Centre for Advanced Imaging is a highly advanced medical imaging facility which will include two cyclotron units, used to generate radioactive isotopes for medical imaging equipment. The new structure is being built on the University of Queensland’s St Lucia Campus, and will also include several magnetic resonance imaging units, a full floor of PC2 laboratories, associated teaching and academic spaces and related facilities.

It is the only facility of its type in Australia, one of only a handful in the world and once completed will house a powerful MRI system that is more than twice as strong as any other MRI system currently available in the Southern Hemisphere.

The project includes the extensive refurbishment of the adjoining Gehrmann Building and also the chillers on the nearby Ritchie Building.

This highly advanced project requires specialist construction skills, given the very high operational standards required for cyclotrons and MRI installations. Cockram Construction’s prior experience with cyclotron and advanced medical imaging projects, plus our commitment to deliver a highly skilled project team, were instrumental in reinforcing our reputation as one of a small number of contractors capable of delivering a project of this nature.

PC3 Laboratories, Faculty of Medicine and Health Science, University of Auckland

June 2011 ($2.3M)
Auckland – New Zealand

The Faculty of Health and Medical Sciences refurbishment at The University of Auckland comprises of 3 buildings, approximately 800sqm per floor, linked via a common ‘spine’ at each of the 6 levels per building. Cockram Construction were engaged to deliver a specialised component of this refurbishment in the form of 100 square metres of PC3 laboratories in Building 502.

When complete, the faculty will accommodate Integrative Physiology, Sensory Physiology, Infection and Immunology with PC3 facility, Bone and Reproduction, Pharmacy and Pharmacology and the ‘Liggins’ Cancer Institute.
The construction took place with a second (main) local contractor delivering the bulk of building refurbishment and required close cooperation amongst the delivery teams.

As with most University projects, the project also had to be delivered within an operating educational environment.

Cockram’s prior experience in these types of projects has resulted in a considerable degree of knowledge transfer, particularly given this was the University’s first PC3 laboratory.

Minerals Accommodation and Laboratories (Bldg 21B)

February 2012 ($8.0M)
NSW – Australia

Located within the Australia Nuclear Science and Technology Organisations (ANSTO) Lucas Heights facility, the project works include the construction of a new laboratory and an extension to the existing mineral accommodation building. In continuing our long standing relationship with ANSTO, this will be Cockram Constructions 11th project undertaken with the organisation.

National Wine and Grape Industry Centre

May 2012 ($7.2M)
NSW – Australia

The NWGIC is located on the grounds of Charles Sturt University’s Wagga Wagga Campus.  

Designed by DesignInc Architecture, the project works include the part refurbishment and additions of two existing buildings and the construction of a new three-storey laboratory building (including roof plant-room area) to provide for additional research laboratory space, functional staff and education areas and a larger cellar door facility for CSU wines and cheeses. 

The Services within the facility include: Level 1 – Cellar, Lounge Room, Wine Store, Office, Wet Areas; Level 2 – Shell Structure Only; Level 3 – Radiation Room, Office, Calibration Room, 4x PC2 Lab Rooms, Wet Areas, Cool-Room, Freezer Room; Level 4 – Plant Room & Attic Level.

Melbourne Brain Centre – Austin Hospital

November 2010 ($23.5M)
VIC – Australia

Cockram Construction was engaged by Florey Neuroscience Institutes to carry out works associated with the construction of the Melbourne Brain Centre, Heidelberg. The Melbourne Brain Centre consists of a three level office and research facility for the Florey Neuroscience Institute (FNI). The new facility is to conduct both basic and clinical research into addiction, Alzheimer’s disease, depression, epilepsy, Huntington’s disease, motor neuron disease, multiple sclerosis, Parkinson’s disease, schizophrenia, stroke, traumatic brain and spinal cord injury.

Awards – 2011 MBAV SPECIAL COMMENDATION
EXCELLENCE IN CONSTRUCTION OF COMMERCIAL BUILDINGS $20-30M

Melbourne Centre for Nanofabrication

December 2010 ($22.0M)
Vic Australia

The Melbourne Centre for Nanofabrication (MCN) is the main facility of the Victorian Node of the Australian National Fabrication facility. The project links seven university based nodes to provide researchers and industry access to state of the art fabrication facilities. MCN is based at Monash University Science Research Park in Clayton. The building covers 3,800m2 and is made up of three main functional pavilions. The research pavilion is one level plus a dedicated mezzanine plant room with trafficable ceiling. The pavilion contains Class 10,000 clean rooms, Class 100 clean rooms, PC2 laboratory, general labs and associated offices and amenities. Following completion of the initial project, Cockram was awarded the Class 100 clean room fitout and we worked closely with the client to ensure minimal disruption to the operation of the newly completed facility.
The Class 100 area is of the highest standard of clean room construction.

Awards – 2011 MBAV AWARD WINNER
EXCELLENCE IN CONSTRUCTION OF INDUSTRIAL BUILDINGS

Institute of Health and Biomedical Innovation

September 2010 ($813,000)
Queensland – Australia

This project involves a complex and staged handover of a number of areas within the existing operations of the IHBI Building at QUT’s Kelvin Grove Campus. The project includes:

· Reconstruction of the two PC3 Laboratory spaces and associated airlocks on Level 7

· Associated mechanical plant installations on Level 8 (roof level)

· Consequential works in PC2 Laboratory spaces on Level 6

· Associated works in two PC2 Laboratory spaces on Level 4 and

Construction access for equipment and materials delivery and storage to Levels 2 and 3

Novo Nordisk Filling Plant Project

September 2010 (US$300.0M)

Located on a Greenfield site of approximately 98,000 sqm, the project is split into 2 phases, The completed facility will allow Novo Nordisk to meet the rapidly expanding demand for insulin products in China. This filling site will comprise formulation, filling, inspection and packaging of Penfills, and some packaging of FlexPen (pre-filled insulin pens), in addition to vial packaging.

CSL Buiding 4 HVB – R&D Refurbishment

August 2009 ($6.9M)
VIC – Australia

Internal demolition of an existing 6 level building whilst maintaining operation on two floors. The RC building with three occupied floors of laboratories and three interstitial plant floors was required to be gutted, and redressed to allow the new installation. CSL’s R&D use for the laboratories required a mix of PC2 small and large scale rooms, and general lab space. The large scale PC2 rooms, to incorporate relocated and new fermentation plant, were required to meet stringent air leakage requirements in the construction procedures and materials selection to ensure certification by OGTR and AQIS and to enable the fumigation of the rooms to be effective.

 

Cancer Biology Imaging Facility, Institute of Molecular Bioscience University of Queensland

December 2009 ($545,000)
Queensland – Australia

The Institute for Molecular Bioscience is a world-class research institute located at The University of Queensland, in Brisbane, Australia. The IMB’s mission is to decipher the information contained in the genes, proteins and molecules of humans, animals and plants.
Cockram Construction was chosen as the contractor to deliver a new imaging centre within level 6 of the Bioscience Precinct. The works were carried out within a fully operational laboratory facility. These works included:
A new imaging Centre in the north block which is within an operational physical containment level 2 (PC2) certified office of gene technology, regulator (OGTR) and AS2243.3 microbiology laboratory. The project was funded via a $2.5 million grant from the Australian Cancer Research Foundation (ACRF) and has been used to establish a world-class imaging centre. The grant will make the ACRF Dynamic Biology Imaging Facility the most advanced imaging research facility in the southern hemisphere. It will allow researchers to study the progression of cancer cells and their interactions with healthy cells.
The imaging centre laboratory walls were built within a PC2 lab environment in which air conditioning systems, service systems and fire & OHS safety systems continued to operate, therefore dust minimization during the project was paramount to avoid any contamination of adjacent workspaces.
The existing ceiling space was to be maintained in a clean state as it was a return air plenum.

PC3 Laboratory James Cook University School of Veterinary Science

January 2010 ($1.0M)
Queensland – Australia

The School of Veterinary and Biomedical Sciences at James Cook University’s research into immunology, pathogens and epidemiology demanded more contemporary laboratory facilities, particularly a new and larger PC3 laboratory.  The project took place in an operating research environment with
users above and below the level on which the lab was constructed. Not one complaint was received from other building users during construction, and the lab users were delighted with the finished project.
A new plant room to provide services infrastructure for the PC3 lab was built  externally and all wall and ceiling penetrations were minimised to achieve the nil air leak status.

Illawarra Health and Medical Research Institute

May 2010 ($22.0M)
NSW – Australia

At approximately 6500 m², IHMRI was designed as a modern interpretation of the existing campus buildings. Internally the building comprises of the following:
Ground level  – storage rooms, switchroom, auditorium with dedicated plantroom, and carpark.   Levels 1 to 3  – clinical trial rooms, laboratories including a PC3 Laboratory on level 3, support areas including instrument rooms & constant temperature rooms, clinical & staff work areas, administration areas including offices, meeting rooms, staff rooms, utility rooms & amenities.   Level 4  plant areas – separate air handling & fume exhaust plantrooms, externally mounted air cooled chillers & solar panels for hot water supply.
The IHMRI Building has incorporated a number of environmentally friendly design ideas. These include solar hot potable water, a rainwater harvest tank system for re-use for amenities & landscaping, motion sensor lighting, fresh air make-up  mechanical system, curtain wall glazing, low VOC paint, re-use of brick pavers & light poles & preservation of the majority of existing trees.

 

University of Qld, Goddard Building, TERN & Insectary PC2 & PC3 Labs

June 2010 ($1.7M)
Queensland – Australia

Cockram Construction were contracted by the University of Queensland to complete the full strip out and demolition of the pre-existing fit-out and services to Level 1 of the Goddard Building, making way for the new fit-out which included the installation of new PC3 & PC2 laboratories, office space and work areas.
The Cockram Construction team brought to the job their depth of experience in constructing PC2 and PC3 laboratories and associated works, and worked closely with the design team to ensure the successful results which were achieved in the final compliance testing.
In addition to the complexity of constructing PC2 & PC3 laboratories, the project had to be delivered within a fully operating university environment. This required a diligent focus on the safety of students, staff and other visitors to the building, by ourselves as contractors but also all subcontractors on the job. Pedestrian and traffic management was handled with minimal interruption to other occupants of the building and surrounding areas.
The quality of built result, the more than satisfactory compliance testing of the PC2 and PC3 labs, plus the management of the operational environmental all contributed to the high level of satisfaction reported by the University of Queensland as client.

WEHI West enabling Works

June 2009 ($11.0M)
VIC – Australia

Enabling Works Project for the Walter and Eliza Hall Institute Westerly Expansion (WEHI West).  The project includes:
Melbourne Health Decanting Works – Refurbishment of ground and basement levels of the existing Materials Handling Building to house Melbourne Health Offices and Workshops, and a 10 year old tilt panel warehouse in Tullamarine to house Melbourne Health Stores and Supply Department.
Other Enabling Works – WEHI Works – New chiller plant to serve existing and new WEHI, ramps to the existing basement car park, demolition of the western car park and existing Royal Melbourne Hospital buildings on the new WEHI site, bulk excavation, piling and retaining walls and associated works for the basement of the new WEHI building and demolition of the freestanding concrete beams and columns in the existing WEHI forecourt.

Dow Chemicals R & D Centre

May 2009 (US$130.0M)
Shanghai – China

Three buildings comprising Dow’s 88,000m2 R&D Centre. The larger buildings are the R&D building and the Administration building and the smallest is the Central Utilities Building (CUB).   The R&D and Administration buildings include undercover car park, 64 light laboratories and 1 heavy laboratory, offices, a 700 seat restaurant, Gymnasium, Presidents suite and Badminton court.
The building has an open area through the center with a glass atrium roofprotecting the space.
The CUB building houses the High Voltage and Low Voltage Electrical rooms, Boiler room, Ice chiller tank, Chillers and Fire protection room and holding tank etc.

Pfizer PSB 2

April 2009 (US$13.0M)
Mumbai – India

A 2 level Pharmaceutical Sciences building of approximately 7,000m2.  The facility includes laboratories for process chemistry and safety, Hydrogenation, Scale up unit, QC Lab and Analytical, BMS and IT server rooms and stability ovens and technical space including 30 air handling units, 11 Scrubber units for fume extraction, UPS with battery back-up and Vacuum skid.  Two atria provide natural light to laboratories.
The building also houses meeting rooms and Conference room with Audio visual facilities, staff amenities, canteen, document storage and an acoustic treated training room.

Monash University STRIP, Stage 2

April 2009 ($70.0M)
VIC – Australia

The Science Technology Research and Innovation Precinct project consists of two four-storey rectangular buildings totalling 17000m2, joined by a central circulation core. The buildings accommodate PC2 laboratories and an animal research level with a higher level of containment to the general laboratories.
The structure is a combination of precast concrete columns and walls, post tensioned suspended concrete slabs and structural steel framing to roof and plant room.  The buildings are clad in a curtain wall system of glass, aluminium and composite metal cladding including sun shades.  The fitout consists of offices, highly sophisticated laboratory and support spaces, used as a research and teaching facility.

Awards 2009 MBAV AWARD WINNER
EXCELLENCE IN CONSTRUCTION OF COMMERCIAL BUILDINGS – $30M TO $80M

2008 MBAV AWARD WINNER
EXCELLENCE IN HEALTH AND SAFETY

Building F, Brain and Mind Research Institute

July 2007 ($4.7M)
NSW – Australia

Building F is an extension of the Brain & Mind Research Institute (BMRI) in Building G at The University of Sydney which was refurbished and fitted out by Hooker Cockram in 2006.  The works at Building F involved high quality laboratory research and clinical consultation fitout works to levels 1, 4 and 5.  The project also involved some base building systems upgrades including rooftop and adjacent car park plant works.

DSTO Site Rationalisation Project Stage 2a

December 2006 ($53.8M)
VIC – Australia

Construction works associated with four buildings on a secure Defence site. Work included general laboratories, industrial laboratories, offices, conference theatre, library and other general facilities. This project was completed in an operational Defence facility, with highly stringent security requirements.

Buildings G & H, Brain and Mind Research Institute

July 2006 ($8.3M)
NSW – Australia

The project works for The University of Sydney initially involved the refurbishment and fit out of Levels 2 and 3 of Building G, the refurbishment and fit out of Building H (approximately 1900m2), the installation of additional building services in the attic of Building H and roof top services plant to the main building.  After commencing the works, Cockram were approached to refurbish and fit out an additional 1200m2 on Levels 4 and 5 into high-grade laboratories and associated administrative facilities. The works were to be delivered concurrently with original works which effectively doubled the scope.

Victoria Agribiosciences Centre

September 2005 ($16.5M)
VIC – Australia

This greenfield project comprised a new PC2 laboratory and office building for five tenants including the Department of Primary Industries, Florigene Flowers and La Trobe University.  The building consists of two levels with an overall floor area of approximately 6,000m2 and external car parking and is located in La Trobe University Research and Development Park. A special feature of the project is the façade which is made of many different materials, included cement sheet, alpolic, Stramit metal cladding, precast concrete and Laminex Trespa Meteon cladding.

Awards-2006 MBAV AWARD WINNER
COMMERCIAL BUILDINGS – $15M TO $20M

Monash Health Research Precinct

August 2005 $14.8M
VIC – Australia

Construction comprising 4 floors plus plant room and a Level 3 Link floor to the existing Monash Institute of Reproduction and Development, for research and development facilities for advanced research, testing and education including fully serviced PC2 laboratory areas.

Scholle Packaging Facility Fitout

November 2003 (US$0.5M)
Suzhou China

Scholle Industries appointed Cockram to undertake the general construction services for its leased facility. The main scope of Cockram’s services included: general construction services, local project construction permits and approvals, quality controls, program controls, construction management and safety controls, project completion and as-built documentation.

Victorian Infectious Diseases Research Laboratory

April 1998 $4.4M
VIC – Australia

A 3,000m2, 4-level fitout including basement car park and plant areas, entry foyer and laboratory areas, administration, lift and replacement of the roof.
Laboratory benches were constructed using the “flexlab” system and existing bio hazard cabinets and fume cupboards were relocated from the existing premises at Fairfield.  The Level 4 area included two PC3 and one PC4 laboratory.  All waste from the PC4 laboratory was designed for treatment by a special trade waste system located in the Level 1 area which included processing with chemicals and 130° temperature steam prior to entering the sewerage system.
The project received special interest from N.A.D.A. and C.S.I.R.O. due to the uniqueness of the PC3 and PC4 laboratories and trade waste systems.