Asia
Continental Expansion Storehouse
June 2012 ($5.0M)
Tianjin China
The project is an expansion of an existing facility in Tianjin and will primarily consist of warehouse space for the storage of high quality automotive electrical parts. The building will incorporate inspection rooms, storehouses and office areas.
Cockram was engaged by Continental to provide an EPCM consulting service which involved the URS preparation and review of the design documentation prepared by a local Chinese Design Institute. Our service continued on into a full construction management delivery where CPL engineers were provided to the site to supervise and manage all site activities, including Safety, Quality, Time and Cost. The project was completed in January 2012 and achieved all client objectives.
AstraZeneca Broad Market Manufacturing Site Project
December 2013 ($230.0M)
Taizhou China
AstraZeneca, one of the world’s leading Pharma companies, is planning to establish a new pharmaceutical manufacturing facility in Jiangsu Province, China. The proposed manufacturing facility is named China Broad Market Manufacturing Site, which is located in China Medical City, Taizhou, also known as “The Medical City” due to the rapid development of medical research centers. The land size of approximately 92,000m2 and gross build up area of approximately 51,000m2 including two main production areas:
• Sterile dry powder filling for injectable Cephalosporin products
• Oral Solid Dosage products
The project consists of two phases, Phase 1 and Phase 2. Both phases are considered as one project and will be built now with different fit-out contents.
As the leading CM Company for Major Pharma projects in China, Cockram Projects is contracted to provide Procurement and Construction Management Services. The services will involve a team of approx 40 CM professionals for a 2 year period. Cockram’s past experience over the past 20 years in China on similar projects was instrumental in AZ’s decision to select Cockram over other international Engineering firms.
Boehringer Ingelheim Panda Project
December 2013 ($50.0M)
Shanghai China
The project is the enlargement of the production and packaging capacity of Boehringer Ingelheim’s (BI) existing Shanghai site, to fulfill the requirements of the Chinese market and other regional markets. The total constructed new building area is approximately 17,000m2 for this current phase due for completion in 2013. Cockram’s role is the Procurement and Construction Management Company responsible for the execution and delivery.
The scope of the project includes Four new major buildings & two smaller buildings including an Ampoule & Solids packaging building (APP), a High-Bay Warehouse (HBW), a Centre of Competence (CoC), a New Canteen (CAN), a New hazardous goods store building (HGS), and a New south gate house (SGH). Also included are modifications for a new shipping & receiving area, a new QA/QC Lab, alterations to site infrastructure (e.g. new 4000KVa substation) and Alterations to roads & parking.
Due to the project being constructed on a fully operational pharmaceutical manufacturing site, extensive planning and great care has been required to ensure facility operations will not be impacted. Heavy construction will occur beside the existing facility and the team will not only deal with many constructability issues, but also need to make adequate consideration of the many GMP and regulatory issues to ensure the daily site operations are not impacted.
Baxter Healthcare Expansion Project
March 2011 (US$40.0M)
Guangzhou – China
The facility will produce sterile renal products in soft plastic bags and the project scope includes a full development of 2 new filling lines and the construction of a multi storey manufacturing building around 20,000 sqm with associated facility and utility systems and a new additional 2nd floor office adjacent. The facility will have full sprinkler protection and will be required to meet both local Fire Code and Factory Mutual standards requirement.
Sanofi Minsheng Relocation Project
December 2011 (US$30.0M)
Hangzhou – China
This Relocation Project is a joint venture between Hangzhou Minsheng Pharmaceutical Co., Ltd. and Sanofi-Aventis.
The current facility specializes in manufacturing OTC items such as vitamins and health products, predominantly coated and non-coated tablets, capsules and soft gelatin capsules, including packing of the products in bottles or blister packaging. The existing plant will be under ongoing production during the relocation phase. Major equipment will be relocated and started up in the new facility so as not to affect the supply to market.
Sanofi-Aventis Lotus Relocation Project
January 2012 (US$50.0M)
Hangzhou China
Located within the Rankin Park Campus adjacent to the John Hunter Hospital in Newcastle, the 16,000 m²building consists of 2 five storey wings (east & west) of solid elements linked together by a two storey elevated glass entry pod. This project is a green-field facility in Hangzhou for Sanofi-Aventis designed to replace the current production facility. The site has a total area of 49,587m2 of which the new plant will be approximately 30,000m2. The new facility will comprise areas including manufacturing, distribution centre, warehouse, solvent store, energy centre, administration, laboratory and amenities.
Sanofi-Aventis Lotus Relocation Project
January 2012 (US$50.0M)
Hangzhou – China
Download Project Data Sheet > PDF format.
Novo Nordisk Filling Plant Project
September 2010 (US$300.0M)
Located on a Greenfield site of approximately 98,000 sqm, the project is split into 2 phases, The completed facility will allow Novo Nordisk to meet the rapidly expanding demand for insulin products in China. This filling site will comprise formulation, filling, inspection and packaging of Penfills, and some packaging of FlexPen (pre-filled insulin pens), in addition to vial packaging.
Pfizer Utilities Infrastructure Project
July 2009 (US$11.0M)
Mumbai – India
Infrastructure upgrade throughout Pfizer’s 23 Acre Mumbai facility. Included was Roads, drains, paths, lighting and landscaping, a gatehouse security building, meter room to house the incomers for the 22kV site power from the local authorities and a cable, 350m from the meter room to the Panel room which houses all the site wide electrical distribution panels and transformer, a pipe rack runs throughout the site providing services to all buildings. Adjacent the panel room are 2 1200kVA diesel generators for 100% power backup, a fuel oil tank farm provides fuel oil for the generators, diesel fire pump and boilers.
A 750m3 water tank and a pump-house supply water to the site and fire sprinkler and fire hydrant systems to all of the buildings throughout the site. A utilities building houses the Soft water filtration system and associated plant and equipment, services are provided from this building to all the others. This project was not required originally as all services were provided from the adjacent facility however part way through construction all services to the site were terminated which made this project a necessity.
Dow Chemicals R & D Centre
May 2009 (US$130.0M)
Shanghai – China
Three buildings comprising Dow’s 88,000m2 R&D Centre. The larger buildings are the R&D building and the Administration building and the smallest is the Central Utilities Building (CUB). The R&D and Administration buildings include undercover car park, 64 light laboratories and 1 heavy laboratory, offices, a 700 seat restaurant, Gymnasium, Presidents suite and Badminton court.
The building has an open area through the center with a glass atrium roofprotecting the space.
The CUB building houses the High Voltage and Low Voltage Electrical rooms, Boiler room, Ice chiller tank, Chillers and Fire protection room and holding tank etc.
Pfizer PSB 2
April 2009 (US$13.0M)
Mumbai – India
A 2 level Pharmaceutical Sciences building of approximately 7,000m2. The facility includes laboratories for process chemistry and safety, Hydrogenation, Scale up unit, QC Lab and Analytical, BMS and IT server rooms and stability ovens and technical space including 30 air handling units, 11 Scrubber units for fume extraction, UPS with battery back-up and Vacuum skid. Two atria provide natural light to laboratories.
The building also houses meeting rooms and Conference room with Audio visual facilities, staff amenities, canteen, document storage and an acoustic treated training room.
Pfizer API Pilot Plant
March 2009 (US$27.0M)
Mumbai – India
With a floor area of 5,000m2 over 4 levels this facility produces API (Active Pharmaceutical Ingredients) for animal health and comprises laboratories and clean rooms with HEPA filtration and warehousing, DCS and BMS Control rooms, technical service areas, filter dryers, UPS reactor halls with 9 reactors of which 6 are glass lined and 3 are Hasteloy, transfer panels and drum transfer stations, office and warehousing.
Externally there is a cooling tower, below ground slurry tanks, Organic and Aqueous tanks, and a Blast proof room with Hydrogenation, nitrogen generation plant, Solvent storage tank farm and drum storage area.
McCain Foods French Fry Manufacturing Facility
December 2005 (US$12.0M)
Harbin – China
Design and construction of McCain’s Greenfield French fry processing facility in Harbin Heilongjiang Province, capable of producing 7.5 tonnes of French Fries per hour.
Scholle Packaging Facility Fitout
November 2003 (US$0.5M)
Suzhou China
Scholle Industries appointed Cockram to undertake the general construction services for its leased facility. The main scope of Cockram’s services included: general construction services, local project construction permits and approvals, quality controls, program controls, construction management and safety controls, project completion and as-built documentation.
